Document X7JOaMR4Oy3RLvmjMo8zZM97B
B&B RESEARCH MEMORANDUM
TO: FROM: RE: DATE: CC:
Kim Peters and Pat Abels Ken Leiter Amounts of Silica in Grefco's Refractories November 11, 2002 Richard Bailey
QUESTION: What is the Silica content of Grefco's refractory products?
ANSWER:
The amount of Silica in products manufactured by General Refractories Company varies depending on the product type. The Silica-containing products manufactured by General Refractories Company can be divided into the following types; High Temperature Bonding Mortars, Silica Based Mortars, Coatings, Bulk Refractories, and Acid Resistant Tile; High alumina Brick; Basic Brick; Fire Clay Brick; Silica Brick; Castables; Gun Mixes; Mortars; Grains; Plastics and Ram Mixes;
SUMMARY: History of General Refractories Company's Use of Silica. General Refractories,, Company was the product of a merger ofW. H. Wynn & Company, the Olive Hillmre v' Brick Company and the Sandy Ridge Fire Brick Company, and Consolidated Refractories Company, which included the stock of Blair Silica Brick Co"~fhe merger
took place on July 15, 1911 (10, 19) . "By this time the silica brick works at Sproul [fka Sarah Furnace] had been completed and the young company offered consumers what was then a complete refractories service" (10). On July 13, 1912, it purchased Karthaus Fire Brick Co*On November 27, 1915, General refractories(cpmpany acquired the plant ofMount Union Silica Brick Works in Mount Union, Pennsylvania (19). Once acquired by General Refractories Company, the above-named companies were dissolved (19). On October 24, 1922, General Refractories Company was incorporated in Pennsylvania "as successor to a company of the same name, incorporated under the laws of Pennsylvania May 25, 1921, which was originally incorporated under the laws of West Virginia July 7, 1911, for the mining and manufacturing of refractory materials" (19, p. 890). Upon its re-incorporation in Pennsylvania, General Refractories Company surrendered its West Virginia charter of incorporation.
General Refractories Company's involvement in manufacturing silica brick goes back to the very origins ofthe company in 1911. The original merged companies were all involved in the production of silica brick and General Refractories Compan^continued / to acquire companies that manufactured silica-containing products. In 1951, General v Refractories Company acquired Mount Union Silica Brick Company, which had been manufacturing silica brick since 1901, and started construction of a silica brick plant at Joliet, Illinois (10). The Joliet Works silica plant was completed in 1916, giving General Refractories Company its third silica plant (Mt Union and Sproul plants being the other
two). "Joliet was a silica brick plant" (13, p. 71, Ins. 12-14). In 1922, General Refractories Company purchased the Pennsylvania Fire Brick Company and the Standard Refractories Company. These two purchases "immediately placed the General Refractories Company in the forefront of manufacturers of eastern silica brick" (10, p. 364). With the purchase of the American Refractories Company onMay 3, 1923, General Refractories Company became the world's second largest manufacturer of refractories (10, 19). In January of 1930, General Refractories Company acquired the stock and plants of Evens & Howard Fire brick Co. and Kier Fire Brick Co. During the depression, General Refractories Company acquired the Portsmouth Refractories Company in Ohio and began its expansion westward. As of 1933, General Refractories Company had plants in Danville, Rockdale and Joliet, Illinois; Stevens pottery, Georgia; Hitchins and Olive Hill, Kentucky; Baltimore, maryland; Beech Creek, Childs, Claysburg, Karthaus, Mill Hall, Mount Union, orviston, Salina, Sandy ridge, Sproul, and West Decatur, Pennsylvania and St. Louis, Missouri. (19). By 1943, General Refractories Company reached California with its acquisition of the Refractories Corporation of Los Angeles (10). B
NOTE: William Cameron Sproul was an organizer, the first president and first chairman of the board of General Refractories Company. In 1925, he was elected the first president of the American Refractories Institute. He died March 21, 1928. Therefore, a review of the Refractories Institute documents is necessary.
Mapleton Development Inc. Mapleton Development Inc was founded in 1972.
During the 1980s most of General Refractories Company's Silica containing products
were manufactured by its wholly owned subsidiary Mapleton Development, Inc. (7).
Dun & Bradstreet reports that Mapleton Development, Inc's line of business is
"refractory products" (8). Its headquarters was in Minerva, Ohio. At some unknown
date Mapleton Development became a subsidiary of A. P. Green Industries, Inc (8).
Dun & Bradstreet could not confirm whether Mapleton Development Inc was still in
business "As of April 6, 1998, operations of this business sat this location [1316
Alliance Road Northwest, Minerva, Ohio] could not be confirmed" (8). On November
16, 1999, Mapleton Development, Inc.'s charter was cancelled by the Ohio Tax
Department with notification (9). Service information at the time Mapleton
development Inc became inactive is listed below:
NAME: Mapleton Development, Inc.
HQ: 1316 Alliance Road Northwest, Minerva, Ohio33068 (8)
STATUS: CANCELLED
REGISTERED AGENT (OHIO):
C T Corporation System
815 Superior Avenue, Northeast
Cleveland, Ohio 44114
(9)
Dates of Products. We do not have information as to the years that all of the listed
products were manufactured by General Refractories Company. General Refractories Company states the following with regard to dates of its silica products: `This defendant is unable to determine the dates of manufacture of all of the products enumerated in answer to Interrogatory 7, although there are a large number of these products which are no longer manufactured by this defendant" (18). John Hartshorn, president of General Refractories Company, testified that "in the early to mid-60s" there was a substantial reduction in the amount of silica brick or prime silicacontaining refractories (12). He further testified that by the time he retired from General Refractories Company in December 1982, there was just one plant producing silica brick for coke oven batteries (12, p. 215, Ins. 17-23). Hartshorn attributes the reduction in silica brick production to "technological evolution," without identifying the technology that caused the declining use of silica brick (12, p. 216). On November 11, 1974 NIOSH recommended an occupational health standard on exposure to crystalline silica to the Department of Labor. The standard NIOSH recommended was 50 micrograms of respirable free silica per cubic meter of air up to a 10 hour work day and 40 hour work week. (14).
Silica Brick. General Refractories Company manufactured Silica Brick. Silica Brick was used in the roofs of open-hearth furnaces, certain sections of coke ovens, glasstank crowns and other refractory settings. General Refractories Company manufactured its silica brick at the following plants: Los Angeles Plant (Eagle); Lehl, Utah (Grefco-R and Grefco); Portsmouth, Ohio (Pioneer) Joliet, Illinois (Standard-J; Grefco-J and Standard-J HP); Claysburgh, Pennsylvania (Standard; and Grefco); Sproul, Pennsylvania (Standard, and Grefco); and Warren, Ohio (Standard-O, GrefcoO and Grefco) (15).
SILICA PRODUCTS MANUFACTURED BY GENERAL REFRACTORIES COMPANY
PRODUCT NAME
HIGH ALUMINA BRICKS Altex 70 Gref-Mul Altex 90 B
YRSPRODUCT MANUFACTURED
SILICA CONTENT
SOURCE
1950-1983 1950-1983 1950-1983
68.3% 23.5% 9%
18 18 18
Altex 70 B Kynac 60 Arco 70 NS Andal 50 Andal 60 Arco 50 Arco 60 Arco 70 Arco 80 Altex 85 Arco 90 Arco SL
1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983
BASIC BRICK Carbex Refractory Brick Carbex Cement Dibond 60R Ritex 50 Ritex 60 Simultan 60 Cemag Ritex 40 B Ritex P Ritex CK Ritex DB Ritex AK
unknown
unknown 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983
21.2% 37% 22% 45% 37.7% 45.5% 32.4% 21.3% 13.5% 7.2% 8.1% 18%
18 18 18 18 18 18 18 18 18 18 18 18
7.72%
17
Silicon-carbide base 2% 4.7% 4.8% 2.9% 3.5% 5.1% 3.6% 6% 3.5% 5%
17 18 18 18 18 18 18 18 18 18 18
Genrex 60 Ritex 6-13 GR-423 GR424 GR-350 Ritex MG Grefco BZ Peratex P GR-224 GR-260 Grefcarb 10 HR Grefcarb 20 HR Ferrox F-S Ritex AB Ritex A Ritex C Grefchem 60 Grefcarb 20 MAX Grefcarb 386 Grefcarb 356 Ferrox 20 R Grefcarb 20 Grefcarb 13 Grefcarb 10 GR200 Ferrox 20 PT Ferrox 10 PT
1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983
0.5% 2.9% 1% 1.7% 1.7% 3.1% 2% 2.9% 1.1% 1% 0.9% 1.3% 1.2% 4.1% 4.8% 4.8% 1% 0.8% 0.8% 0.8% 1.4% 2% 1.2% 1.2% 1.65 2% 1.25
18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
Ferrox X Ferrox VII-MAX Ferrox VII-S Ferrox YII-R Ferrox VI-S Ferrox VI-R Ferrox V-S Ferrox V-R Ferrox IV-S Dibond 60 S Dibond 60
Dibond 50 Ritex-KB Ferrox 95-EE GR Bung Ritex AA Peratex brant Ritex 60 Ritex 40 Ritex B Ritex CB Genrex 60 Ritex 6-13
1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1967-1978; 19501983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983
1.4% 0.7% 0.7% 0.7% 0.2% 1.2% 0.7% 1.2% 1.2% 2.75 2.1%
2.2% 1.5% 0.8% 55.2% 4.4% 2.9% 4.5% 4.5% 6% 4% 0.5% 2.9%
FIRE CLAY BRICK
Ute brand
1950-1983
59.5%
18 18 18 18 18 18 18 18 18 18 6, 7; 18
18 18 18 18 18 18 18 18 18 18 18 18
18
UteC
1950-1983
UteL
1950-1983
Ranger Brand
1950-1983
Ranger Cast
Ranger Ram
RC-3
RC-3-G
RC-3-G Special
GR-W
1950-1983
IDS Brand
1950-1983
HIAC-S
1950-1983
HIAC KCB
1950-1983
fflACU
1950-1983
HACK
1950-1983
Diamond 8
1950-1983
Superac Multi-Whole 1950-1983 Checker
Superac K Blast Furnace Stove Checkers
1950-1983
Superac K
1950-1983
Superac K BF
1950-1983
Superac K BF SR
1950-1983
Superac KBF-SR Bottom Blocks
1950-1983
Olive Hill CO SM
1950-1983
Olive Hill NS
1950-1983
Salina
1950-1983
58.9% 58% 59%
56% 61% 56% 54% 55% 54% 52% 53%
53%
52% 52% 52% 53%
55% 55% 56%
18 18 18 7 7 7 7 7 18 18 18 18 18 18 18 18
18
18 18 18 18
18 18 18
Salina DOT
1950-1983
Salina 40 Fire Clay Brick
1950-1983
Olive Hill BF
1950-1983
Olive Hill CO DP
1950-1983
Olive hill CO HM
1950-1983
Olive Hill IDS
1950-1983
Olive Hill Multi-Whole 1950-1983 Checkers
Acido Drip Point Grid 1950-1983 Tile
Acido Acid Resistant Tile
Acido
1950-1983
Troup L
1950-1983
HIACS CB
High Duty
Olive Hill Stove
Olive Hill SM
SILICA BRICK Grefco CO HD Grefcp CO HM Grefco STS Grefco CO Grefco-J Grefco-0 Grefco R
1950-1983 1950-1983 1950-1983 1950-1983
1950-1983
61% 39%
52% 51% 55% 60% 55%
60%
58.4%
56% 59%
18 18
18 18 18 18 18
18
5
18 18 7 7 7 7
95% 95% 95% 95% 95.3% 95.3% 96%; 95.3%
18 18 18 18 1, 16, 17 1, 16, 17 18; 1, 16, 17
Yough Dash Silica Brick
1950-1983
Yough DP
1950-1983
Yough
Standard Silica Brick 1950-1983
Standard-J
Standard J HP
Standard-0
Eagle
Eagle Super-Duty
1950-1983
Pioneer
CASTABLES High Strength BrikCast Grefmag 80 R
High Strength Basicrete Brik-Cast MPH-14 High Strength UTE Cast XCM HAC-95
Ute Cast-C--47 Alstop Light-Weight Castable Brik-Cast 3000 Brik-Cast 3100-23
Brik-Cast AL
1950-1983
1950-1983 1950-1983
1950-1983 1950-1983
1950-1983 1950-1983 1950-1983
1950-1983 1950-1983 1950-1983
95%
94% 95.3% 96%; 95.3% 95.3% 95.3% 95.3% 95.3% 96% 95.3%
18
18 1, 16, 17 18; 1, 16, 17 1, 16, 17 1, 16, 17 1, 16, 17 1, 16, 17 18 1, 16, 17
40%
5%; 7% 6%
14% 44%
0.3% 47% 34%
33% 23% 87%
18
4; 18 18
18 18
18 18 18
18 18 18
Brik-Cast Brand
1950-1983
Ferro-Cast Brand
1950-1983
Ferro-Cast S
1950-1983
Fusecrete Brand
1950-1983
Fusecrete G
Ute Cast
1950-1983
High Strength Ute Cast
1950-1983
HL-41
1950-1983
HL-41 A
HL-41 FP
Ladlecast 65
LC-181 High Strength Ute Cast
HL-984 High Strength Ute Cast
Lehi Ganister
Litecast 50
1950-1983
Litecast 45
1950-1983
Litecast 30
1950-1983
Litecast 75
1950-1983
Super Ute Cast A
1950-1983
Litecast 80
1950-1983
Litecast 2200
1950-1983
RC-3
1950-1983
Litecast 60
1950-1983
High Strength Basicrete Brand
1950-1983
trace of silica 40% 50% 0.24%
50% 44% 48%
34% 46% 43% 36% 53% 35% 37% 34% 40% 6%
18 18 18 18 7 18 18
18 7 7 7 7
7
7 18 18 18 18 18 18 18 18 18 18
High Strength BrikCast Brand
1950-1983
Grefcon 95 High Tech 1950-1983 Castable
Grefcon 60 High tech 1950-1983 Castable
Grefcon 50
Grefcon 60
Grefcon 60 AL
Grefcon80 AL
Grefcon 85
Grefcon 85-3C
Grefcon 90
Grefcon 95
Grefco Fireplace Castable
1950-1983
Grefcast Brand
1950-1983
Gengun 2800
1950-1983
Ferro Cast A
1950-1983
Brik-Cast XCM
1950-1983
Brik-Cast 3200 A
1950-1983
Brik-Cast 2000
1950-1983
Super Ferro-Cast Brand
1950-1983
Brik-cast Special
1950-1983
HL-41-FP
1950-1983
Super Brik-Cast A
1950-1983
Garfmag-Ten-OThree
35% 4% 37%
57% 38% 40% 38% 40% 30% 50% 36% 14% 50% 39% 3%
18
18
18
7 7 7 7 7 7 7 7 18
18 18 18 18 18 18 18
18 18 18 4
Alstop Light Weight Castable -G Alstop Light Weight Castable Brikcast Brikcast 2000 Brikcast 3000 Brikcast3000AL Brikcast3100-G Brikcast 3200-A Brikcast AL Brikcast Special AL Brikcast XCM Brikcast XCM-L1 High Strength Brikcast High Strength Brikcast BF High Strength Brikcast-G Ferro cast Ferro cast-5 Ferrocast-598 Ferrocast- 598 XCM Ferrocast A Ferrocast-SD Grefsil (Castable) Grefsil AL Grefsil-G
7
7
7 7 7 7 7 7 7 7 7 7 7 7
7
7 7 7 7 7 7 7 7 7
GRX 524A (Dry Castable)
CRX-541 Low Cement Castable
GRX-564 Castable
GRX-581 Coarse Castable
CRX-584 High Alumina Castable
CRX-590 FC Castable
CRX 625 Chrome Containing Castable
CRX631 Low Cement Castable
CRX 641 High Alumina Castable
CRX-648 Basic Castable Low Cement
CRX-649 High A1203 Castable
CRX-651 Castable High A1203 SiC
CRX Chrome Containing Castable
CRX 665 Castable withBS04
CRX 666 Castable
CRX 668 Basic Castable No Cement
CRX-635 High Alumina Castable
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
Unacast 55
Unacast 55 Cast & Dried
Unacast 55 LC Cast & Dried Summer
Unacast 55 LC Summer
Unacast 55 LC Winter
Unacast 55 LCC C&D Summer
Unacast 55 LCCC C&D Winter
Unacast 65
Unacast 65 Last & Dried
Unacast 65 LC Cast & Dried Summer
Unacast 65 LC Cast & Dried Winter
Unacast 65 LC Summer
Unacast 65 LC Winter
Unacast 65 LCAL C&D Summer
Unacast 65 LCC Winter
Unacast 75
Unacast 75 C
Unacast 75 C Cast & Dried
7 7
7
7
7 7
7
7 7
7
7
7
7 7
7
7 7 7
Unacast 75 Cast & Dried Summer
Unacast 75 Cast & Dried Winter
Unacast 75 LC Summer
Unacast 75 LC Winter
Unacast 75 LCC
Unacast 75 LCC Cast & Dried
Unacast 85
Unacast 85 C
Unacast 85 C Cast & Dried
Unacast 85 LC
Unacast 85 LCAL
Unacast 85 LC Cast & Dried
Unacast 85 LC Coarse
Yerilite
Yough Block
GUN MIXES Ute Cast C Ute Cast G Super Ferro Cast G Litecast 50-25 G Litecast 45
1950-1983 1950-1983 1950-1983 1950-1983 1950-1983
47% 50% 36% 34% 46%
7
7
7
7 7 7
7 7 7
7 7 7
7
7 7
18 18 18 18 18
Litecast 50-LI
Litecast 50-LI-G
Litecast 60-25
High Strength Ute Cast
1950-1983
High Strength Brick Cast G
1950-1983
High Strength Basicrete G
1950-1983
Grefmag 80 G
1950-1983
Grefcote 50
1950-1983
Ferro-Cast S
1950-1983
Brik-Crete G
1950-1983
Brik-Cast 3100 G
1950-1983
Blast Furnace Castable 122R
Blast Furnace Castable 122N
1950-1983
Special High Alumina Castable
Special High Alumina 1950-1983 Castable G
Ferro-Cast G
1950-1983
Grefcote 463
Grefcote 463-M
Grefcote 50-C
Grefcote 60
1950-1983
Grefcote 60 AL
Grefcote 60-C
44% 35% 35% 7% 35% 38% 47% 25%
43%
95% 40%
29%
7 7 7 18
18
18
4, 18 18 18 18 18 7
18
7
18
18 7 7 7 18 7 7
Grefcote 60-CC
Grefcote 60-D
Grefcote 70
1950-1983
Grefcote 70 AL
HL-41 G
1950-1983
High Strength BrikCastBF
1950-1983
Kromespray A
Kromespray B
1950-1983
Litecast 30 G
1950-1983
Litecast 50
1950-1983
Litecast 60-25 G
1950-1983
Litecast 60-25 G HS 1950-1983
Litecast 75-28
Litecast 75-28-G
Litecast 75-G
1950-1983
Litecast 80 G
1950-1983
Litecast 90-28-G
RC-3 G
1950-1983
Super Brikcast BPA- 1950-1983 G Gunning Castable
Superbrikcast A
Superbrikcast A Coarse
Superbrikcast A-CO
Superbrikcast TG
Grefcote 40 Gunning 1950-1983 Mix
22% 47% 38% 6.7% 9% 43% 34% 46% 42%
39% 35% 34% 39%
41%
7
18 7 18 18
4 4, 18 18 18 18 18 7 7 18 18 7 18 18
7 7
7 7 18
Grefmag 80 S
Grefmag 90 G
Grefco 80 F
GRX-543 3000 Gun Mix
GRX 522 2800 Gun Mix
1950-1983 1950-1983 1950-1983
MORTARS
Sillimanite 343 Mastic 1950-1983 M
Sillimanite 341
1950-1983
Silbrik Bond
1950-1983
Everhard Mortar
1950-1983
Number 3 Chrome Mortar
1950-1983
Number 4 Chrome Mortar
1950-1983
Number 7 Basic Mortar
1950-1983
Grefphos 85 Mortar 1950-1983
Briklok B
1950-1983
Briklok D
1950-1983
Briklok A
1950-1983
Altex Mortar A
1950-1983
Sillimanite 340
1950-1983
Sillimanite 343
1950-1983
Arco Bond
1950-1983
Arcolok A
1950-1983
4% 9% 5%
48% 44% 96% 56% 5%
10% 11% 10% 41% 46 42% 9% 39% 48% 30% 26%
18 18 18 7
7
18
18 18 18 18
18
18
18 18 18 18 18 18 18 18 18
Arcolok 90
1950-1983
Arcolok DC
Arcolok D
Arcolor A
Kromeset Brand
1950-1983
Brikbond A
1950-1983
Brikbond B
Chrome Mortar
1950-1983
Grefite Ladle Wash 1950-1983
Greflok 400 A
1950-1983
Greflok 400 B
1950-1983
Greflok 400 D
1950-1983
Greflok 400 Special
Greflok 410 Special 1950-1983
Greflok 410 A
1950-1983
Greflok 420 A
1950-1983
Greflock 420 D
1950-1983
Greflok 400-DS
Greflok 410 Dripping
Greflok 410-B
Greflok 410-D
Greflok 420-A
Greflok 420-B
Greflok 3 000-A
Greflok 3 000-A Special
Greflok 3000-B
7%
17% 58%
6% 41% 62% 62% 62%
53% 53% 45% 45%
18 7 7 7 18 18 7 18 18 18 18 18 7 18 18 18 18 7 7 7 7 7 7 7 7
8
38 Fireclay Mortar
Kromebond Brand Mortar
Special Silica C. 0. Cement
Special Silica C. 0. Cement Air Set
Silica Brick Grog
Hitchins Grog
C.O. Silica Fireclay
Silica Fireclay
Alstop Mortar
Arco 70 Grog
Chrome Alumina Patching Material
Gensil Mortar
CRX-624 Graphitic Mortar
GRX-63 0-Low Cost FC Wet Mortar
1950-1983 1950-1983 1950-1983
1950-1983 1950-1983
GRAINS Grefmag Grains 229 1950-1983 Grefmag Grains 534 1950-1983 Grefmag Grains 526 1950-1983 Grefmag Grains CM 1950-1983 Grefmag Grains 535 1950-1983 Grefmag Grains 524 1950-1983 Grefco Ladle Topping 1950-1983
62% 7% 97%
95% 97% 62%
0.7% 0.5% 0.7% 1.5% 0.7% 5% 61%
18 18
18
7
18 7 18 2, 3, 7 7 7
7 7
7
18 18 18 18 18 18 18
Grefcote 464
1950-1983
Bethmag Grains 526 1950-1983
Bethmag CM
1950-1983
Plastic Chrome Ore 1950-1983
Dry Plastic Chrome Ore
1950-1983
Pennsylvania Ground 1950-1983 Fire Clay
Grefmag 80 S
1950-1983
Grefmag 80 F
1950-1983
Texas Ground Fire Clay
1950-1983
Ground Chrome Ore 1950-1983
Kentucky Ground Fire 1950-1983 Clay
Arco Perm 90
1950-1983
Arco Perm 90 B
1950-1983
Altop Ladle Wash
PLASTICS AND RAM MIXES
Grefmag 95 R
1950-1983
Ferrox SRM
1950-1983
Brikram 85
Brikram 85 F
1950-1983
Grefite SPM
1950-1983
Grefvibe 600 (formerly GRX-366)
88% 0.7% 1.5% 7% 10% 52% 4% 5% 53% 5% 57% 8% 8%
3% 1.4%; 1%
7% 62%
18 18 18 18 18
18
18 18 18
18 18
18 18 7
18 4; 18 7 18 18 7
Grefvibe 600 Phos Free (formerly GRX476)
Grefvibe-850 (formerly GRX-341)
Grefvibe-850 Granular (formerly GRX-419)
GRX-363 Phos Bonded Gunning Mix
GRX-522 2800 Gun Mix
CRX-524 (Dry Vibratable)
CRX-563 High Alumina SiC Resin Bonded
CRX566
CRX 567 R High Alumic Sic Ram
CRX-568
CRX-581
CRX-591 NW
CRX-591-SP
CRX592
CRX-600
CRX-631 H
CRX-637 Shovel Patch
CRX-642A Coke Oven Spray
CRX-642-C
7
7
7 7
7
7 7
7 7
7 7 7 7 7 7 7 7
7
7
CRX-643 Graphitic T Well 40
GRX-644 Graphitic Ranger Ram
GRX-649 C
CRX-649 C Cast & Dried
S-Well Mix
S-Well-C Mix
Silica CO Cement JCC
Silica Coke Oven Cement
GRX-364
1950-1983
Grefite 80
1950-1983
Grefite 6-TG
1950-1983
Grefite 85 and Grefite 1950-1983 85 R
Grefite 384
Grefite 405 Plastic
Grefite 405 R
Grefite 467 Plastic
Grefite 520 R
Grefite 534 Ram
Grefite 60 R
Grefite C384
Grefite Dry
Ferrox SRM
1950-1983
Ferrox Ramming Mix 1950-1983
11% 16% 33% 11%
1% 0.9%
7
7
7 7
7 7 7
7
18 18 18 18
7 7 7 7 7 7 7 7 7 18 18
Super Grefite 900 Plastic
1950-1983
Grefite 384 Plastic
1950-1983
Alstop 80 P
1950-1983
Alstop 80 R
1950-1983
Brikram 57
1950-1983
Brikram 57 Dry
Brikram 57 R
Brikram 57 Fine
1950-1983
Brikram 60
Brikram 60 A1 Block
Brikram 60 AL
Brikram 60 Block
Brikram 70
1950-1983
Brikram 70 PV
Brikram 70R
Brikram 70 R Dry
Brikram 80
Brikram 80 Block
Brikram 80 CR
Brikram 80 P-412 Block
Brikram 80 412
Brikram 85
1950-1983
Brikram 85 CF MW
Brikram 85
FMW
Brikram 85 RW MW
6% 31% 8% 8% 33% 32%
23%
7%
18
18 18 18 18 7 7 18 7 7 7 7 18 7 7 7 7 7 7 7
7 18 7 7 7
Brikram 85 F
Brikram 90
1950-1983
Brikram 90 FA
1950-1983
Brikram 90 VS
1950-1983
Brikram 90 XFM
1950-1983
Brikram 90R FA
Brikram 90RY
Brikram CR Plastic
Brikram CR Ram
Brikram CR-10 Plastic
Brikram CR-10 Ram
Brikram Lite PR
Grefite Brand
1950-1983
Grefite 60
1950-1983
Super Brikram Plastic 1950-1983 Block
Super Brikram G
1950-1983
Superbrikram
Super Brikram Patch Mix
Super Brikram VS
Super Ferrocast
Super Gen Ram
Grevibe 850
1950-1983
Grevibe 600
1950-1983
Grefite Dry
1950-1983
Gen-Block
1950-1983
90% 4% 4% 6%
59% 36% 48% 48%
9% 34% 59% 65%
7 18 18 18 18 7 7 7 7 7 7 7 18 18 18
18 7 7
7 7 7 18 18 18 18
Brikram 3200 Phos 1950-1983
Brikram 90 R
1950-1983
Brikram 85 R
1950-1983
Brikram 80 461 R
1950-1983
Brikram 80 461 R Fine
Brikram 80 P 461 FMW
Brikram 80 P 461 Fine
Brikram 80 408
Brikram 80 P-461
1950-1983
Brikram 80 405
Brikram 80 406
1950-1983
Brikram 70 R
1950-1983
Brikram 55
1950-1983
Brikram Lite
1950-1983
Greftap 289
1950-1983
Greftap 333
1950-1983
Greftap 430
1950-1983
Super Brikram
1950-1983
Super Grefite 85 Ram 1950-1983
Super Grefite 85 Plastic
1950-1983
Super Grefite 90
Super Grefite 90 Ram S.P.
Super Grefite C85
29% 6% 7% 13%
13%
13% 23% 35% 41% 47% . 57% 57% 48% 12% 12%
18 18 18 18 7
7
7
7 18 7 18 18 18 18 18 18 18 18 18 18
7 7
7
Brikram 3200 Phos 1950-1983
Brikram 90 R
1950-1983
Brikram 85 R
1950-1983
Brikram 80 461 R
1950-1983
Brikram 80 461 R Fine
Brikram 80 P 461 FMW
Brikram 80 P 461 Fine
Brikram 80 408
Brikram 80 P-461
1950-1983
Brikram 80 405
Brikram 80 406
1950-1983
Brikram 70 R
1950-1983
Brikram 55
1950-1983
Brikram Lite
1950-1983
Greftap 289
1950-1983
Greftap 333
1950-1983
Greftap 430
1950-1983
Super Brikram
1950-1983
Super Grefite 85 Ram 1950-1983
Super Grefite 85 Plastic
1950-1983
Super Grefite 90
Super Grefite 90 Ram S.P.
Super Grefite C85
29% 6% 7% 13%
13%
13% 23% 35% 41% 47% . 57% 57% 48% 12% 12%
18 18 18 18 7
7
7
7 18 7 18 18 18 18 18 18 18 18 18 18
7 7
7
ADHESIVES Fibrous Adhesive
OTHERS Calcined Diatomaceous Earth Dicalite filters and Filter Aids Perlite Perlite Insulating Boards
1955-1972 (Grefco) 1973-1996 (J-M)
86% Sodium Silicate 6; 11
7 7
7
7 7
SOURCES: 1. "Product Data," General Refractories Company, May 4, 1971, GR-159. 2. "High Temperature Bonding Mortars," Grefco Super Brikram, General Refractories
Company, GR-239. 3. "Grefco Mortars and Coatings," General Refractories Company Brochure, Q-562, GR-
191. 4. "Bulk Refractories-Grefco," General Refractories Company Brochure, Q-564. 5. "Acido: Acid Resistant Tile," General Refractories Company, Q-1753. 6. Defendant General Refractories Company's Answers to Plaintiffs' Standard Interrogatories,
In RE: All Asbestos Cases Presently Pending Before and All Future Cases Assigned to the Honorable James E. Mies, Circuit Court Judge, In the Circuit Court ofWayne County, Michigan, June 30, 1986, GR-10.
7. Plaintiffs' Response to Defendant Travelers Insurance Company's Interrogatories, General Refractories Company, Grefco, Inc. andAmerican Refractories Company vs. Travelers Insurance Company, et al, In the United States District Court for the Eastern District of Pennsylvania, September 9, 1988, GR-21.
8. Dun & Bradstreet Business Information Report: Mapleton Development, Inc. 9. Ohio Secretary of State via Westlaw. 10. "William Cameron Sproul: First President ofthe American Refractories Institute, One of the Organizers of the General Refractories Company," Bulletin of the American Ceramic
Super Grefite C85R T-Well 50 T-well 70 T-well 80 Tatetap BF Greftap 430 Yough Plastic Block Ute Well Mix Brikram 80 461 R Grefite 85 R Grefite 384 Plastic Grefite 459 Ram Grefite 467 Ram Grefpatch 57 Grefpatch 85 Grefpatch 90 Grefpatch 90 Greftap 275 Greftap 274 Drop 3-1-84 Coke Over Dusting Mix Genram 85 Plastic Genram 85 T Grefplas 85 Grefplas 85 Fine Grefplas 85 Ram
1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983 1950-1983
1950-1983 1950-1983
57% 61% 63% 13% 11% 32% 33% 5% 39% 10%
43% 36%
7 7 7 7 7 18 18 18 18 18 18 18 18 18 18 7 7 18 18 7 7
7 7 7 7 7
ADHESIVES Fibrous Adhesive
OTHERS Calcined Diatomaceous Earth Dicalite filters and Filter Aids Perlite Perlite Insulating Boards
1955-1972 (Grefco) 1973-1996 (J-M)
86% Sodium Silicate 6; 11
7 7
7
7 7
SOURCES: 1. "Product Data/' General Refractories Company, May 4, 1971, GR-159. 2. "High Temperature Bonding Mortars," Grefco Super Brikram, General Refractories
Company, GR-239. 3. "Grefco Mortars and Coatings," General Refractories Company Brochure, Q-562, GR-
191. 4. "Bulk Refractories-Grefco," General Refractories Company Brochure, Q-564. 5. "Acido: Acid Resistant Tile," General Refractories Company, Q-1753. 6. Defendant General Refractories Company's Answers to Plaintiffs' Standard Interrogatories,
In RE: All Asbestos Cases Presently Pending Before and All Future Cases Assigned to the Honorable James E. Mies, Circuit Court Judge, In the Circuit Court ofWayne County, Michigan, June 30, 1986, GR-10.
7. Plaintiffs' Response to Defendant Travelers Insurance Company's Interrogatories, General Refractories Company, Grefco, Inc. andAmerican Refractories Company vs. Travelers Insurance Company, et al., In the United States District Court for the Eastern District of Pennsylvania, September 9, 1988, GR-21.
8. Dun & Bradstreet Business Information Report: Mapleton Development, Inc. 9. Ohio Secretary of State via Westlaw. 10. "William Cameron Sproul: First President ofthe American Refractories Institute, One of the Organizers of the General Refractories Company," Bulletin ofthe American Ceramic
Society-Ceramic History, vol. 22, No. 1, November 15, 1943, pp. 362-366. 11. Defendant General Refractories company's Third Amended Answers and Objections to
Plaintiffs' Master Set of Interrogatories, In Re: Asbestos Litigation, In the District Courts of Dallas County, Texas, Master Asbestos File, April 23, 1999.
12. Deposition of John Hartshorn, Dorothy Gandzyk, et al v. General Refractories Company, et al, Court of Common Pleas Luzern County, Pennsylvania, July17, 1990.
13. Deposition of Bob Mattox, Edith Parker, et al., vs. Anchor Packing Company, et al, In the Circuit Court Third Judicial Circuit of Illinois, Madison County, August 28, 1989.
14. Refractories Institute Silica Intelligence Plan, Charles G. Marvin, The Refractories Institute, April 19, 1983, RI-100.
15. "Castables," General Refractories Company, no date 16. "General Refractories Sales Catalog," General Refractories Company, 1959. 17. "A Complete Refractories Service," General Refractories Company Catalog, no date. 18. General Refractories Company's Second Supplemental Answers to Plaintiffs' Interrogatories Directed to Defendants in John J. Marlin andAnastazia Martin v. General Refractories Company, et. al. In the Court of Common Pleas ofAllegheny County, Pennsylvania, September 13, 1984. 19. "General Refractories Company," Moody's Manual of Investments American and Foreign, 1933, p. 890 (partial copy from PALS conference seminar on General Refractories by Aaron Simon, 1999.
INVESTIGATIVE SOURCES: 1. Summation Tech Files Data Base for Brochures and Interrogatories 2. OCF Product Book. 3. "General Refractories Company," Trial Department Company File 4. General Refractories Company In Re File 5. "The Refractories Institute" Exhibit File
SILICA BRICK
BRAND:
MANUFACTURING POINT:
MANUFACTURING METHOD:
CHEMICAL ANALYSIS: bjn. Loss
P^Si02 F
ai203
Ti02 CaO MgO Alkalies
(ASTM C-l8) 0.0
95.3 0.8
0.9 0.1 2.8 T race 0.1
PORE SPACE: (ASTM C-20) % Apparent
SPECIFIC GRAVITY: (ASTM C-20) Apparent
BULK DENSITY: (ASTM C-20)
gm/cc
3 02/in3 Ib/ft3
STRENGTH: (ASTM C-133) Modulus of Rupture p.s.i. Cold Crushing p.s.i.
.J
j4
LOAD TEST 25 p.s.i.: (ASTM C-16)
F to Failure
,J
GREFCO CO REG Claysburg, Pa. Dry Press
23 - 27 2.31 - 2.34 1.67 - 1.76
.96 - 1.02 104 - 110 3.000 - 5,000 3,000
II Where a single value is shown it is a typical value and not to be
considered as either a maximum or a minimum. Where two values are shown,
? t 7
this represents the range of the averages of groups of five brick randomly selected.
RSG 5/4/71
GENERAL REFRACTORIES COMPANY. U. S. REFRACTORIES OIVISION COO Grant Straat. Roam 3000 Pittsburgh, Pa. 16219
Below: SREFCO PCO (Plastic Chroma Ore) is rammed into bottom of basic open-hearth furnace
_ PLASTIC FIREBRICK-'SSSSs^jl EEHfflySB
An important quantity of refractory materials is used in tiie form of high temperature bonding mortars, plas tics. ramming mixes, castables and miscellaneous bulk products. Mortars arc used for laying and coating brick work. and increase the life of brick by eliminating open joints and by protecting surfaces. Plastics, ramming mixes and castables provide a convenient method of forming refractory shapes or furnace linings on the job, and making patches to existing structures.
Grefco provides a complete line of these products to meet every need. They are worthy companion materials to the wide range of Grefco firebrick, and are noted for their distinctive properties and uniform high quality. Stocks of the following products are maintained at Grefco plants, warehouses and dealer outlets throughout the United States.
maintenance costs. When used for minor patching 'X~ in brickwork of super duty or lower quality, BRIKUv^ makes a dense, tight patch that restores the wall to original efficiency.
BRIKLOK is available in two forms, having identical properties. BRIKLOK A is a wet mixture furnished in 25. 100, and 250 lb. drums. It is of plastic consistency ready for use without further preparation, is exception ally stable, and won't settle or deteriorate in the drum. BRIKLOK B is furnished as a dry powder in 100 lb. bags; 125 and 250 lb. drums. It requires only thorough mixture with water to obtain the desired consistency.
Both forms of BRIKLOK may be used for spray, brush or trowel coatings, or for troweled or dipped joints.
G-32
Grefco C-32 is a fireclay base, heat setting mortar recom
BRIKIOK
mended for laying and coating refractory brickwork. It contains a high percentage of selected calcined flint fire
HIGH
BRIKLOK is a super clay, making shrinkage negligible at high temperatures.
TEMPERATURE
duty, air setting, fireclay C-32 maintains brickwork in a tight, well-bonded condi
BONDING MORTARS
base mortar which sets tion after being heated at 2000 F.
hard ?nd develops high
Grefco C-32 is furnished in dry powder form, in 100
strength merely upon dry lb. bags. It is ready for use merely upon mixing with
ing. It is a widely used general utility mortar for laying, water. It possesses excellent troweling and working char
G coating and patching fireclay and silica brickwork. acteristics, remains in suspension after mixing, and does BRIKLOK possesses a good resistance to slag and abra not deteriorate in storage. If the entire mortar batch is
sion and withstands temperatures up to 3056s F.
not used at once, the remainder may be used at any later
As a wall bond it provides a crack-free, air-tight and time by remixing with water.
gas-tight surface, from hot to cold face. BRIKLOK thus
increases furnace efficiency by preventing the infiltration
SILBRIK BOND
of cold air and the escape of furnace gaseS. As a coating for walls, BRIKLOK won't crack, peel or separate from the firebrick--prolonging refractory life and reducing
SILBRIK BOND is a smooth working, high silica, low alumina mortar, which gives the thinnest, the tightest, the most refractory and the most slag-resistant joints obtain
able in silica and super duty silica brickwork. Such joints
are made possible by the excellent dipping and troweling
properties, and exceptionally good water retention of
SILBRIK BOND--qualities which insure plenty of time
for laying and fitting silica brick.
The base of this superior silica mortar is an exception
ally pure silica sand, ground to extreme fineness. SILBRIK
BOND contains no clay and no sodium silicate. It is lower
in alumina than the best super duty silica brick, and is
almost as refractory as brick of that quality.
SILBRIK BOND has ample dried strength, but does not
take a strong air set. Its ceramic bond does not begin to
form below 1800 F., leaving silica brick free to expand
until all volume chances have been completed,
SILBRIK BOND gives top performance and eliminates
joint erosion wherever silica brick are used. It is especially
recommended for bonding silica brick of all types in
Open Hearths, Electric Arc Melting Furnaces. Glass
Tanks, and Non-Ferrous Furnaces.
11
Vbb
' /
X
GREFCO lit. I.i. Ht. IFF.
* . a..:\
*#* -,j ." *
' *" r: <vt
GREFCO SILLIMANITE
GREFCO SILLIMANITE mortar is a highly refractory mortar furnished with either heat setting or air setting properties. It is irore refractory and more resistant to slag, than clay base mortars. This high quality mortar is recommended for laying up and coating fireclay, high alumina or SILLIMANITE brick, and should always he used wherever a mortar is required for the latter.
The base material for GREFCO SILLIMANITE mor tar is calcined kyanite. consisting mainly of large crys tals of mullite. The crystalline mullite insures very high refractoriness and freedom from shrinkage, or overburn ing at high temperatures. Several varieties are available, each identified by number for convenience.
No. 340--Heat setting type, which develops a strong bond when heated to 2000 F. It is shipped dry in 100 lb. bags and requires only mixing with water for use.
No. 341--Heat setting type, is also furnished in dry form in 100 lb. bags, but contains organic binders which pro vide extra hardness upon drying.
No. 343--Air setting type, is shipped in wet or plastic form ready for use. Furnished in 100 or 250 lb. metal drums.
No. 344-. Air setting type, is shipped in wet or plastic form ready for use. Furnished in 100 or 250 lb. metal drums. Specially suited for patching saggers.
SREFCO*
GREFCO is a patented, high temperature, air setting mortar with chrome ore base. It is recommended for laying or coating all types of basic, brick. It also per forms well when used with clay and high alumina brick where these are in contact with highly basic slags or oxides. GREFCO mortar does not contain sodium sili cate, but has a chemical bond which develops great strength up to the highest working temperatures. Its chemical characteristics assure effective resistance to cor rosive slags and oxides. GREFCO mortar is furnished in dry' powder form, in 125 lb. bags and 200 lb. drums. The only preparation required is mixture with water. It can be troweled, dipped and used as easily as ordinary fireclay mortar, and can be applied with a refractory gun. GREFCO stays in suspension and does not require frequent stirring in the mortar box.
* Application hns been made to ehaagt the name of thi product from "GREFCO** to KnOMEDO.ND".
j NO. 7 CHROME BONDING MORTAR
No. 7 CHROME BONDING MORTAR is a heat setting, chrome ore base mortar. It is made from finely ground chrome ore and contains additional agents which provide high water retention and moderately air setting properties. Having strong adhesive characteristics, this mortar is very suitable for bonding and spray coating all kinds of refractories. No. 7 CHROME BONDING MOR TAR is furnished in dry powder form, in 100 lb. bags ami only requires the addition of water before use.
V
GREFCO PCO
GREFCO PCO is chronic
PLASTICS
ore in plastic form with air setting properties. It
is used with outstanding
success in sub-hearths of
basic open-hearth furnaces. providing a perfect mono
lithic surface between brick and magnesite grain that
gives maximum protection against slag and metal break
outs. GREFCO PCO is also widely used for forming bot
toms in steel plant reheating furnaces and soaking pits,
bottoms of beat treating and forging furnaces, walls and
bottoms of some boilers firing pulverized coal, walls and
bottoms of paper plant recovery furnaces, and as a lin
ing for open-hearth steel furnace doors. ,
GKEFCO PCO is furnished in 200 lb. drums ready for
use as received. Its consistency is always uniform for
proper workability--never too wet or too dry. After ap
plication by ramming it develops high strength and hard
ness merely upon drying, and when fired becomes a dense,
hard surface that is unusually resistant to severe me
chanical abrasion. Low porosity makes it highly resistant
to penetration by molten metals or slags. The, chemical
composition of GREFCO PCO provides excellent resist0.7. ance to attack by liuxes and slags such as roll scale,
BRIKRAM
` open-hearth slag, coal ash, and paper plant smelts.
BRIKRAM is a fireclay base, heat setting, high duty
plastic refractory. It is suitable for use in making patches
SUPER BRIKRAM
SUPER BRIKRAM is a fireclay base, heat setting, super duty plastic refractory. It compares in quality with super duty fireclay brick and can be used as a substitute under certain conditions. SUPER BRIKRAM is ideai for making repairs and patches in walls, arches, and other parts of boiler settings, and for molding intricate shapes and forms. Complete walls or monolithic sections can he built of SUPER BRIKRAM, using special Grefco anchors which tie the plastic lining to the outside wall and per mit necessary movement without bulging.
and repairs to high duty fireclay refractory linings. It is similar to SUPER BRIKRAM in workability and applica tion, but is intended for use under less severe service con ditions. BRIKRAM quality is comparable with high duty fireclay brick, and it is suitable for operating temperature of 2900 F. Refractory anchors or heat resisting metal anchors are available for linings of any desirable thick ness up to 131--> inches and are adaptable to furnace walls made up of various combinations of materials. BRIKRAM is shipped ready for use in bulk in 100 and 200 lb. drums, and in sliced form in 100 lb. cartons.
Refractory anchors or heat resisting metal anchors are available for linings of any desirable thickness up to
GREFCO SILLIMANITE PLASTIC
131/2 inches ami arc adaptable to furnace walls made up
GREFCO SILLIMANITE PLASTIC is a kyauite base,
of various combinations of materials.
air setting plastic refractory. It is recommended for patch
SUPER BRIKRAM is prepared from specially se ing fireclay, high alumina or SILLIMANITE brickwork.
lected. highest quality calcined fireclay, mixed with suf Highly desirable properties are indicated by its volume
ficient bond clay l< provide ease of workability. The stability at high temperatures and good resistance to the
plastic develops a strong heat set at 2(HK) F. ami with abrasive ami corrosive attack of hot metal and slags.
stands a working temperature of 31011 F. Very little ex- GREFCO SILLIMANITE PLASTIC, is furnished in 100
pausion ami contraction lake place upon healing and am! 250 lb. drums, in two dill'erent degrees of workability.
cooling, which minimizes cracking ami spalling. SUPER No. 300 contains approximately 12r/o moisture, is very
r . BRIKRAM is shipped ready for use in bulk in 100 ami ^ plastic and requires only light pressure for molding. No.
200 ib. drums. It is also furnished in 100 lb. cartons in 301 contains less moisture, is less plastic and requires
conveniently sized slices.
high pressure for molding--in some cases air hammers.
118
BRIK-CAST
BRIK-CAST is a fireclay
CASTABLES
base, hydraulic setting,
castable refractory mate
rial. It is recommended
for a large number of
uses where temperatures do not exceed 2500 F. BRIK-
CAST can be molded or cast in special wood or metal
forms on the job, or precast into any desired shape and
placed'in service without pre-firing. It is very useful in
domestic oil burner and stoker installations, saving time
and labor by eliminating the cost of special firebrick
shapes. BRIK-CAST is also handled like concrete for
patching firebrick work, for lining doors, and for pour
ing baffles in boiler furnaces. Chemical characteristics are
essentially the same as fireclay brick, as far as it is af
fected by slags and fluxes. BRIK-CAST is furnished in
dry powder form in 100 lb. bags, and is quickly pre
pared by adding water.
GREFCO LITE CAST
GREFCO LITE CAST is a lightweight refractory con crete, hydraulic setting, suitable for working tempera tures up to 2300 F. It requires no pre-firing and is recommended for lining doors, casting special shapes, or lining furnace areas where a low thermal conductivity material is desired. GREFCO LITE CAST is shipped dry in 100 lb. bags and is prepared for use by adding water.
BASICRETE
BASICRETE is an easy-to-use, chrome ore base, hy draulic-setting, castable refractory, recommended for working temperatures up to 2800s F. It is similar to Plastic Chrome Ore in resistance to chemical attack by fluxes, slags and molten metals. It can be poured like concrete into forms, and may be applied by plastering, or with a cement gun. It has superior volume stability and load bearing ability at high temperatures.
BASICRETE is the ideal refractory for protecting tubes, floors, walls and roofs of water-cooled boiler fur naces from coal ash and oil slags. Walls and hearths of heating furnaces are more slag resistant when constructed with BASICRETE, and some operators of forging fur naces have standardized on it for bottom construction.
BASICRETE is especially suitable for speedy, low cost, durable patches in furnace floors and walls that have suffered damage or wear by slagging and abrasion.
It is widely used for making special shapes of all kinds, such as peephole blocks, burner blocks, etc.--thus elim inating delays and costly inventories.
BASICRETE is shipped dry in 100 lb. bags and is ready to use immediately after mixing with water.
GREFCO SILLIMANITE CASTABLE NO. 367
GREFCO SILLIMANITE CASTABLE No. 367 is a kyanite base, hydraulic setting castable material, for cast ing or molding into forms. It is recommended for mono lithic construction where high refractoriness and freedom from spalling are desired. It may be formed into special shapes on the job at low expense. No. 367 is shipped dry in 100 lb. bags and requires merely the addition of water to develop its workability for installation.
EVERHARD, H1AC, SUPERAC
MORTARS
EVERHARD, HIAC, and
SUPERAC are fireclay
base, heat setting mortars
for laying and coating
fireclay brick. They are made of calcined flint fireclay, or
grog, combined with finely ground plastic fire clay, and
are more refractory and lower in shrinkage than ground
firo clays. Each brand of mortar is recommended for use
with its comparable quality firebrick.
EVERHARD mortar is available in all districts that
produce high duty fireclay brick. HIAC mortar is used
with HIAC brand super duty fireclay brick and comes
from the same producing districts. SUPERAC mortar is
the companion to high fired super duty fireclay brick
. and is similarly available. All three mortars are shipped
in dry powdered form in IftO lb. bags and are easily
prepared by adding water.
ft f
121
PLAINTIFF'S EXHIBIT
I
75 02589
MORTARS & COATINGS
SILICA BASE MORTARS
ftAMD KAMI
Ignisttt Silbrik Bond C.O. Sitiea Fireclay Silica Firaclay No. S Silica Firaclay
MM MATERIAL
Silica Silica Silica Silica Silica
KC
Bffif* K
ua pwno OONOmOM taoaufCic
qMmtXINwft WiwATEuR i TAaKfjvwTV. MgaMaTwV
23 2B00'F Air-sat
Wat 300-400 0 2
32 3100'F Mild Air-sat Dry
27 2900*F Haat-sat
Dry
200-400 200-400
22 29 10 14
29 3000*F Haat-sat 26 28S0*F Haat-sat
Dry 200-400 U 16 Dry 200-400 10 14
----------------------------------------------------------- w---------------------------------------------------------------
MAGNESITE AND CHROME BASE MORTARS
NMO RAM Paratan Mortar Kromebond Kramaaat No. 3 Chroma Mortar No. 4 Chroma Mortar No. 7 Chroma Mortar
ASC MATERIAL Mifnatita Chroma A Mafnaaita Chroma Chroma Chroma Chroma A Magnetite
ret
3g+
38+
3B+
3S+ 38+ 38+
ttummnret
3100'F 3100*F 3100*F 3100*F 3100*F 3100*F
^mSSWQSlSnSTw
ill, BayfiBya 52SS ttIBSMCX
Haat-sat ChamicstBond
Dry
Dry
200-330
280-450
Alr-aat
Dry 260490
Haat-sat
Dry
2904S0
Haat-sat
Dry
250-450
M1M Air-sat
Dry
260450
tftXNM WATCH
n*M---OK* `T.MLVA*l RVB'M'M.*pT#t4BI*
12 7.5 7.5 9 8 9.5
20
10.5
16
20.5 14.5
18.5
SPECIAL MORTARS AND COATINGS
AMD NAME Sillimanita 343 Mattie
Maintenance Coating AP Camant Grafite Ladle Wash Carbax Camant No. 4 Carbax Camant No. 4 Carbax Camant No. 4B
MM MATERIAL Mullita Firaclay Fireclay Firaclay Silicon Carbida Silicon Carbida Silicon Carbida
ret 34-33 32 15-16 34 38+ 38+ 38+
URVtCE uurr
3000*F 3000* F 2400* F 3000*F
3200*F 3200*F 3200* F
ASUS,
Air-sat Air-sat Hydraulic Mild Air-sat Haat-sat Haat-sat Air-sat
LB*. M^UIRtD
mimm
condition
lOOORfttCX
Wat Wat Ory
-- -- 425
Dry Dry Wat
-- 500 500
Ory
500
*!? WATER 100 IRE
Tatmju wag JWWTt JOWT1
----
9
-- 15 11.5 15
--
-- -- --
MemAs 15
75 02603