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GENERIC HURRICANE PLAN FOR A CHEMICAL PLANT for
BRAZOSPORT INDUSTRIAL CAER
Action Deadlines Update process unit/site hurricane plan, classification'of employ by function during a hurricane approach Hurricane Shelter Assignments Shelter Staff Individuals assigned to .hurricane duty crew Distribution of hurricane evacuation maps and site instructions to individuals Employee hurricane training (Unit and Home; May or early June) Pre-season preparations completed (June 1) Written requests for special equipment/arrangements Audit unit plans (June) Drill (mid June)
Forward/Tntroductinn Objectives, what the plan covers, possibilities for changes due to characteristics of the storm, hurricane policy Planning committee
Hurricane Communicatinns
Sources, bulletins from management, how communicated
Public releases (BEMC) 238 - CAER Sequence Countrinwn Schedule (Based on hours to sustained 74 mph winds) Functional actions, who responsible for what, when
Shutdown steps by process units (be able to stop at any point, if feasible)
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rt.f>grvny \t Rtn-rm (156 mph sustained winds, 19 feet surge tide) Describe what changes/arrangem nts will be implemented if the storm is still Category V by T minus 12 (Decision Time)
Hurricane Stages
Hurricane Watch.(When weather service issues "Hurricane Watch", usually 400 to 800 miles out, depending on the intensity of the storm)
Management bulletins What employees should plan for (Plant and Family) Review site/unit hurricane plans, sequence countdown schedule, verify arrangements and hurricane duty crews Contractors with equipment on plant site Off-duty personnel; monitor public radio/TV Hurricane Warning (T minus 24 hours to sustained 74 mph winds) Unit ripple system Begin release of those employees not essential to plant operations to evacuate the area All others maintain operations Hurricane duty personnel notified when to report Capital work secured Final Alert (T minus 12 hours to 74 mph sustained winds) Factors used to determine plant shutdown Hurricane duty personnel report for duty T minus 7 deadline for release of shutdown crew not on hurricane duty crew (T minus 7 approximates 40 mph winds) Shutdown complete and crew logged into shelters by T minus 5 During plant shutdown Maintain good communications with shelters, personnel Continue monitoring the storm and informing hurricane personnel of position and conditions Maintain communications with BEMC
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Plant Start Up ( < 40 mph winds, not excessive rain, safe)
Send damage assessment crews (buddy system) to inspect roads, units and report back to management Communicate damage/danger items to hurricane duty personnel Communicate safety emphasis for start up Communicate with evacuated personnel for instructions to return Receive early returnees, release hurricane duty crews as appropriate for conditions Fnnot. i nna 1 RsRpnnsi hi 1 i t.y Charts For Farh Stags Management Hurricane Coordinator Units Employees Shelter Staff Departments with central functions Plant Organisation During A Hurricane
Line functions remain in place, managers/superintendents ass mble as n cessary Diagnosis of weather data, decision makers and communicators Hurricane center Departments with central functions (Security, Utilities, Etc.) Liaison with BEMC Guide For Preparing Unit Hurricane Plan Preseason Classification of personnel
Early release (T minus 24) - those not essential to plant operations Normal release (T minus 7) - service personnel and shutdown crews Hurricane duty crews (stay through the storm in safe, approved shelters) Early returnees
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Communications with unit employ s Management.bulletins Department ripple system Sequence countdown schedule Evacuated employee contact (Instructions, list of destinations, phones, plotting charts, radio stations with plant announcements, evacuation maps, wallet card, etc.) Check list of employee communications by stages Public roadblocks Liaison Identification
Shutdown plan (Critical path) Checklist, procedures What status certain lines (liquid/gas) and equipment should be left in Power load drops -- Coordination Raw material arrangements and communications Tank trucks -- Incoming/hold/outgoing, loading Rail service -- Inplant and outside (functional countdown sequence) Utilities usage, status during shutdown (air, steam, etc.) Special materials for hurricane shutdown Special personnel/equipment needed for shutdown and start-up Service groups associated with plant operations -- on functional countdown schedule Storage tanks -- float prevention and Category V wind load preparation Protection of critical equipment from roof leaks (computers, electronic instruments, etc.) Red tag list, check after hurricane passes Policies, such as work restricted after (T minus 5) 55 mph winds Outside arrangements -- waste water, canal gates, etc.
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Securing unit for evacuation
Final check of shutdown -- position of critical valves, power, etc.
Evacuation from plant by T minus 7
Evacuation(to shelters by T minus 5
Plant start-up
Precheck by damage assessment crews - roads and process units
Approval for return to process units
Testing of critical instruments and devices
Red tags, cooling tower fans, dike valves, etc
Criteria for start-up
Cnide For Employee
rm
Agenda for all employees and specific employees pertaining to responsibilities and preparations for hurricane. The month of May is usually a good time to do this. List all items that need to be covered pre-season.
Hurricane Communications Checklist,
By stages with important communications and reminders so that action items will not be forgotten.
Pay Policy
Accounting/Insurance Procedures for Damage
Functional Countdown Schedule
List of service and staff responsibilities/action items by "T-Minus" hours to 74 mph winds.
Sequence Countdown for Beginning Plant Shutdown
B gin at 4B hours or "Hurricane Watch", list each process unit that starts shutting down, such that it is complete by T minus 5
Start-Up Priority List
Flood Plan
For extremely heavy rains or surge tides
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HURRICANE INFORMATION FLOW CHART
EMERGEHCT OPERATION CENTER 265-4261, EXT. 1639
| RED CROSS
------- Isheriff's omcE
BASF BILL GIBSON
239-3425
___________________________I. I
RHONE--POULENC JOHN STANFORD/DAVXD KRAMER
DARRELL NECESSARY 233-7871, X246
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SKXNTECH BOBBY POLK/JOHN YONOE
713-482-2140
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SCHENECTADY CHEMICALS
TOM INDIAN/LINDA HODGES
233-0757
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PHILLIPS
INTERMEDICS
PETROLEUM
CHUCK DAVIS
DAVE POSTER
233-6474
491-2447
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STAUPTER CHEMICALS
GEORGE BEAMAN
233-7425
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SOUTH TEXAS
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SEMINOLE
PIPELINE
PIPELINE
JIM PREHIT
JOHN MOBLEY
(43-5297
713-242-2224
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GULF CHEMICAL
JERRY WALKER/DAVID ARTHUR
233-7171
___I____ I
MINERAL RESEARCH
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AMOCO
A DEVELOPMENT
CHOaCALS
B. NOKIHRUP
JIM BENTLEY
233-81(8
713-581-3117
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BOEING MIKE KAMPY 233-0257, X281
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AMERICAN RICE HARRY PINKERTON
DAY - 233-8248 NIGHT - 233-4411
NOTES: 1. All telephone nuabers are for FAX. 2. City govemaent will bo contacted through city Police Chief. 3. County governaent vill be contacted through Sheriff's Office.
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