Document 2RmZGO0BrO3L9v69pRrY6pNo6

Memorandum To; Virginia Loveland From: John Cross Subject: Delco Quotation Request No. 07971 Date Jan. 10, 1989 Enclosed is a quotation request from Delco to produce the dunce cap out of thermoplastic nitrile PVC. Enclosed is a copy of a letter that we are sending today to Mr. Landt. Pg end. cc: Pete Bongiovanni Norv Russell Ken Shane Dick Znidarsic CHARDO 00770  TO * ' Chardon Rubber Co. Industrial Rubber Goods Div. fe 373 Washington St. Chardon, OH 44004 QUOTATION REQUEST No.07971 DATE WRITTEN_____ ! /fi/PQ TO rs::nsnsss;sss:ss:ssssss:sss:s;ss:ssssss:s TO _*SSS?*<b****`*w*****#SSfiisl?SSSiSsiSifi ****5S*E5***********S****n*****0 Delco Remy Dtwtuon of GrttorN Matort C^pteotHMi P. O. Box 2439 Andorton, Indiana 46018-9986 mu THIS IS NOT AN ORDER This quotation is Due------------------l.lflfHIftry 27 . 1908____________________ . we reserve the bight to reject ant and au. quotations. RillZ Direct oil inquiries to Purchasing, ATTN............. ................... M5Pk Bu1r`T`? HCj uQfl . 1 105______________ Phone 317646- 3fo56 o u Your quotation must be submitted on this form; you must complete sections A, B, C, and D, an Your response to this quotation shall be considered acceptance of our Purchase Order terms and conditions on the reverse side hereof. <> Z Delco-Remy holds Direct Pay Certificate 27235 - do not include Indiana Retail Tax in this quotation. The above quotation request number must appear on all responses to this quotation. SECTION A PART NO1986848 DRAWINGS ATTACHED: 0 FPA ATTACHED SPECIFICATIONS ATTACHED: PART DESCRIPTION: ____________Seal Statistical teclmlquas-jc--applji Quote pact-us4og Thermo Plastic Nitrile Vn6013. * QUANTITY QUOTED 1) MATERIAL COST/ UNIT 2) LABOR COST/UNIT 3) OTHER COST/UNIT 4) TOTAL COST/UNIT $ $ $$ 5) TOTAL LEAD TIME / WORKING \ V DAYS / SECTION B (Complete items 6, 7, B, and 9 if tooling is required) 6) TOOLING DESCRIPTION IF TOOLING OR GAGING IS REQUIRED TO PRODUCE THIS REQUEST, PLEASE QUOTE A ONE TIME CHARGE INCLUDING PERPETUAL MAINTENANCE AND REPLACEMENT AS REQUIRED IN THE PIECE PRICE 7) CAPACITY |I 8) COST 9) LEAD TIME (WORKING DAYS) SECTION C (Complete items 10, tl, 12, 13, 14, 15, 16) 10) FOB II) TERMS12) WEIGHT/UNIT ........................................................................................................................................... ......................... - .................... 13) RAW MATERIAL TYPE14) RAW MATERIAL COST/POUND S 15) WRITTEN QUALITY PLAN ATTACHED (Y/N) 16) PROCESS FLOW CHART ATTACHED (Y/N) SECTION D Your Company Name: _____________ Bidder's Name:_________________________________________________________________ (TITLE; Today's Date: --... - . ........------- ------This offer expires: CHARDO 00771 373 Washington Street Chatdon, Ohio 44024 Tel. No. (216)285-2101 FAX No. (216) 286-8422 January 10, 1988 Mr. Pete Landt Unimark Plastics Division P. O. Box 2750 Greenville, SC 29602 Dear Mr. Landt; Thank you for your Quotation No. 1288-16 on the Delco 1986844 diaphragm. We have discussed this with Delco and have an outside chance of being awarded a prototype mold in the next several weeks. Our problem with this part is that there are presently two production tools in existence. We have now been asked to quote Delco Part No. 1986848 in the B6013 Nltrile/PVC material, a drawing is attached. The volume would be seven million pieces per year. We again need prototype mold cost, prototype piece price, pro duction mold cost, production piece price, based on seven million pieces per year. This is another part presently compression molded from EPDM. We have a quote deadline at Delco of January 27, 1989. Naturally I would like to have your quotation a few days before that. If you wish to discuss this quotation with me before proceeding don't hesitate to call me. Sincerely, Pg cc: Mr. Heiner J. Schuerman John Cross Vice President Marketing and Materials CHARDO 00773 SPEC. NO. Mul CUSTOMER BALL ORDER CUSTOMER ORDER PREP. WT. liL MS. NET WT._ft2 COMPOUND NO. /5tP9 9 LaB MIXED P] FAC.TORY MIXED mow N0._kzai__ / Spee,*/ P3>~~i Ljj i.ot 3 p?*4.5: i^-t 13. /,/ No. of Cavities ____________ Mold Shape CS0 '3fr- No. Plates *-/ ^ Outside Dimension 7/^- A" % '*j , TUBING PREPARATION Ccmncund No,.___________ _ Dino nsion s __________ Conpound No. Dimensions___ Tvpe Lubricant______________ Coiled LJ Straight j__j CALENDER PREPARATION Gua g e___________ WIG th ____ _ .. _________ Lut ric ant JOBBER PART NO. (f Rf PRESS ROOM PRESS NO. 1Conventional __ j McNeil French Oil ! t !1 TYPE SOAP 1HIGH PRESSKIE Q LOW PRESSURE j Minn te s Cur e Steam Pressure Post Cure Hr 3. Temn. ClJ?- * 0Tir!T_ . LAB TRIM M FACT. TRIM PI Dry Ice TrimDie LJ Pick Rind Dry Tumble Hand Buffed i__ Wheelabrat-s PI Hand Punched fi__ii Machine Trim I j DIMENSIONS Blusnrint Dimensions Checked Bv Tolerances INSERTS 1We it; ] it_________ _________ C e aning________________ Pi & ting ________________ Typly_JL_________ Cover Coat ____ CHARDO 00774 OPERATOR 3 CO CHARDO 00775 I SPEC, NO, CUSTOMER #BALL ORDER _ CUSTOMER. ORDER PREP. WT, JL2022 NET WT. COMPOUND NO. LAB MIXED [2 FACTORY MIXED O Mold Ho. Ho, of Cavities, Mold Shape<) -Jud/" -- Ho. Plates ^ Outside Dimension <.X*' ^-y-y------- TUBING PREPARATION" Compound No.. Dimensions._ Compound No.. Dimensions . Type Lubrj.pnpt_ Coiled Straight CALENDER PREPARATION Cuage. Width Jlbrican* // / ;/ OPERATOR. DATE PART NO, =\ ".JOBBER . _C /cA<f PRESS NO, PRESS ROOM Conventional HeNeil French Oil TYPE SOAP A4paA^ HIGH PRESSURE t Q- LOW PRESSURE Pj Minutes Cure +*-"y M____ _____ Steam Pressure J emu, Post Cure Hrs. _F. Temp, LAB TRIM Q PACT^ TRIM P] Dry Ice Tumble f T Pick Rind jpj. Dry Tumble l_J Vdieelabrate j ] Hand Buffed n Rand Punched j Machine Trim D : PIKENSIONS Blueprint A _____ Dimensions Clacked By____ Tolerances _____ Weight___ Cleaning. Plating_ Typly____ Cover not ITj*iavnjO*>hr rlnom SPEC. NO. CUSTOMER. BALL ORDE tG CUSTOMER ORDER NO.. 5fep vrr. ncor\ s^^^Awayco. hitt' wt . \ -- . toll?. impound NO . ?(^a4pmft&KrC-**- qPGi~R uHtfaefrttT)i AB MIXED O FACTORY MIXED [7f told No. "563ft. `to, of Cavities. ./ Mold Shape,, !to. Plafces_ 2qjJOI. 4\ iMocp 4-_________ ^> i; u , /, ,i. , p; ~--v -Outside Dimension i /l \U"0W TT .lUilikA ' TUBING PREPARATION Compound No.. Ilmen3 Ions,__ Compound No. Dimensions_ Type LubrigiiP-t Coiled L_ Straight 1-- CALENDER PREPARATION ouage_____ . Width Lubricant. ,\ / 1250L+7 inch tn ICC E JRilh bcdto !Nm Lift ' j4'r s part wo.'sVQZ3~Q-. JOBBER PRESS ROOM PRESS NO. C onventional McNeil French Oil . GcfcCD&r TYPE SOAP________ VQ.OP\K. NIGH PRESSURE S^LOW PRESSURE 0 Minutes Cur e_-_8.lLU.bI -___ Steam Pressure,______ Pest CureRrs.. ______E. Temp. LAB TRIM FACTE TRIM f_! Dry Ico Tumble S j` ~ Pick Rind Dry Tumble LJ Vheele/brate Hand Buffed [j Hand Punched 3Machine Trim EZ PI MENSICES B1ueprint ________ Dimensions Checked By------------------- _ Tolerances________________ Weight___ Cleaning. Plating,, Typly_ Cover Coat I'-iO iLl"\ i CD n CHARDO 00776 OPERATOR ^ XTi-nit 7-1 l- SU CHARDO 00778 SPEC. NO CUSTOMER i iii i mu" ii i ':i i r HmI CUSTOMER ORdIr NO.__________ - IXVIA ___________ ;_____________ JOBBER. PART no.t^VQ73-Q PEEP. WT. ,2Q. 2NET WT.,\ )GgfVy\S>ACH CH\n T4pft(^ PR Hum ) COMPOUND NO. 100\C IAE MIXED . fac:tory mixed Ezf Mold No._ ^>8SP> . No. of Cavities. H Mold Shape_____ Mtxp \ No. Plates. Outside Dimension I /Z,VnU. *~V l~AN(AV4- TUBim PREPARATION Compound No.- ______ Dimensions Compound No.. Dimensions___ Type Lubricant. Coiled L Straight l calender preparation Guage. Width Lubricant i25(y&+9 mCH TH \cc DbjmcM PRESS NO. PRESS room Conventional McNeil French Oil Eu=CTIC TYPE SOAP Norte HIGH PRESSURE LOW PRESSURE Minutes Cure J8jM\r1 Steam Pressure Tear.'^SZS F. Post CureHrs,OF, Temp. LAB TRIM FACIL TRIM fj Dry Ice Tumble f~" I Pick Rind [_J Dry Tumble Q Wheelabrats P~1 Hand Buffed Q Hand Punched j 1 Machine Trim DIMENSIONS Blueprint____________ Dimensions Checked By Tolerances________- . ______ ", INSERTS Weig ht__________ C1e anlng ________PIa ting ______ Typly____________ Cover Coat ________ CHARDO 00779 operator______ \ Date - UTtimje 77~ \~ ~ S(p SPEC. NO. CUSTOMER BALL ORDKP^>fea\VCX 6A CUSTOMER ORDER HO.' Am T part noXVQ73^ JOBBER_________ -' }REP. WT._ 2Q. GM net wt.12Qfigf\y\SPfi-KT SGMPOUND HO>.. i O--R i c DiB MIXED FAC.TORY MIXED told No. ~36SPi / to. of Cavities ^______ ; `ZDQtold Shape UOX<S. to. Plates MOtop 1 f/ - A ii Outside Dimension > /iVhDfa. t n\&i4; TUBING PREPARATION -owpound Ito. linens ions____________ _____ Compound No.. Dimensions Type Lubricant. Coiled Straight CALENDER PREPARATION Guage_ Width \ Lubricant n vt.i2bCy&+l) \Nch thu'c 'h.'M-y (_:V/Lj inch Dta PRESS NO. press Room" Conventional McNeil French Oil . GuSCRPf -3/ TYPE SOAP HIGH PRESSURE CS^LOW PRESSURE Q Minutes Cure .SjMIM Steam Pressure. ^emp.3ZS.-0F> Post Cure______ ,,Hrs.__OF, Temp. LAB TRIM FI] FACTj. TRIM f"l Dry Ice Tumble I I Pick Rind ? I Dry Tumble P~~i Wheelabrate i ] Hand Buffed dS Hand Punched dj - Machine Trim DIMENSIONS Blueprint ' Dimensions Checked ByTolerances INSERTS Weight____________ ' Cleaning_______ ________ . Plating : ' Typly_______________' Cover Coat____________ CHARDO 00780 OPERATOR - ' ; 27 L\m.e ]) AT*" - 7" 11- Pud duro 55-1--5 BLK EPDM AVM 01/28/87 BATCH FACTOR 1.6408 CODE 664 757 480 256 405 - 003 304 046 055 357 316 MATERIALS ROYALENE 525 ROYALENE-X2914 N-220 ISAFLS HI SIL 215 STAN LUBE 60 MBTS E DITHIOCARBAMATE STEARIC ACID RG ZINC OXIDE UB(RM-S)80 SULFUR DISP PARACIN 1 STOCK NO. 13599 COMPOUNDED BY APPROVED BY BANBURY VOLUME 100 RHC 50.00 VOL. / 58.14 87.50 98.31 60.00 33.33 15.00 7.32 40.00 44.94 1.50 4.50 / 1.50 / 10.00 S" 1.25 X .99 3.24 1.88 1.80 .75 3.00 2.94 100% 18.23 31.90 21.87 5.46 14.58 .54 1.64 .54 3.64 .45 1.09 BANBURT BATCH WT 82.04 143.57 98.45 24.61 65.63 2.46 7.38 2.46 16.41 2.05 4.92 TOTAL . 67 USE REPLACES REASON COLOR BLK EPDM AVM REQUIRMENTS TO MEET 274.25 253.64 99.99 " SPEC[FIC GR. - TENSILE - ELONGATION " DURO - MODULUS a - MOONEY 3 - SCORCH - CURE - ACTUAL VOLUMES PHYSICAL PROPERTIES SPEC. 1.0810 S5+-5 416.26 STOCK CONTROL TEST 449.98 CHARDO 00781 COLOR BLK EPDM AVM SP. GRAVITY 1.081 MIXING PROCEDURE OPERATOR WEIGHTS BANBURY OPERATOR CODE 405 WEIGHT 56.00 UTILITY WEIGH-UP CODE 664 WEIGHT 82.00 COMPOUNDER WEIGHTS CODE 055 WEIGHT XG * 4X COMPOUND NO. 13599 DATE 01/28/87 BANBURY 11D WEIGH IN SEPARATE BOX CURE-WEIGHTS SEPARATE CODE 046 WEIGHT 2.46 CODE 003 WEIGHT 2.46 757 144.00 304 7.38 316 4.92 256 25.00 357 2.05 BLACK -CLAY 480 50.00 480 48.00 Total Total 16.41 Total 2.46 Total 16.81 T OPERATOR HIGH SPEED .00 ADD 256,480/#050,00,055,664, ADD 757/ 2.00 ADD 480/#048.45,405, 300.OOF ADD 046/ 315.0 0 F SCRAPE 335.OOF DROP T OPERATOR LOW SPEED .00 ADD BATCH/003,304,316,357 1.50 DROP TOTAL WT MIX TIME SPECIAL MIXING INSTRUCTIONS LOAD TIME MIX TIME TOTAL UT 450.00 LOAD TIME CHARDO 00782